Time to add a little structural insurance. These miller dowels will lock the lower portion of the handle assembly to the carcass while adding visual detail and mechanical strength. They work by creating a tapered hole using a tapered drill bit which is the same profile as the dowels. I really like using these little guys, they're like the western version of Japanese wooden nails.
Though they're not fool proof... I almost drilled into the floating floorboard. I was lucky and just missed it..
A little end-grain paring.
And a little surface planing and we're done.
Remember those magnetic saw holders? It's time to mount them, again using miller dowels, though this time using the smallest size. It was a little tricky to get the alignment right, there needed to be enough clearance to allow the lid to close and the saws to be positioned so that they were spaced without interfering with each other.
I think it worked out A-Okay.
A quick card scrap and I'm ready for finishing. Am I crazy for liking walnut without a finish? I debated between a tung-poly blend and shellac, ultimately the bugs won out over the nuts.
I went with a 2lb cut of amber shellac applied thick and heavy. I'm not a fan of gloss finishes, I'll knock it right back with steel wool and wax once it's set, but that's a story for another day.
